REALSON TECH • TUBE SWAGING SOLUTIONS

8000RSM

Dual-Head Internal Roll-Swaging Machine

Designed for internal roll-swaging connections between tube ends and standard fittings, the 8000RSM combines two work heads in one production platform for high-reliability aerospace, space, marine and industrial tube systems.

VIEW SPECIFICATIONS →
8000RSM dual-head internal roll-swaging machine
2 Work HeadsSimultaneous operation
Ø6–38 / Ø32–100 mmTube outside diameter ranges
0–35 / 15–300 N·mSmall / large head torque
0.1% FSTorque sensor accuracy
DUAL-HEAD PRODUCTION PLATFORM

Expanded Capacity. Greater Flexibility.

The 8000RSM is built for sealed roll-swaged connections of aluminum alloy, steel and titanium tubing with standard fittings. Its dual-head configuration allows the machine to cover both small and large tube sizes within one integrated platform.

Dual 10" Touchscreens

Two touchscreen interfaces support convenient setup, monitoring and operation.

Two Work Heads

Both work heads can operate simultaneously for increased flexibility and production efficiency.

Wide Diameter Coverage

Supports tube outside diameter ranges of Ø6–38 mm and Ø32–100 mm.

Wide Torque Range

Small-head torque: 0–35 N·m. Large-head torque: 15–300 N·m. Torque can be customized.

8000RSM product view
PRECISION MECHANICAL ARCHITECTURE

Designed for Controlled, Repeatable Swaging

The 8000RSM combines PLC control, pneumatic fixture clamping, mandrel follow-feed and three-rail guided moving components to support concentric alignment, reliable forming and efficient operation.

Pneumatic Clamping

Automatic fixture clamping and pneumatic expander advance / retract improve operating efficiency.

Mandrel Follow-Feed

The mandrel advances with the forming process for controlled tube-end swaging.

Three-Rail Alignment

Moving components such as the expander and motor are arranged on three guide rails to maintain concentricity.

Tooling Compatibility

Compatible with EATON / Harrison tooling and adaptable to other qualified tooling systems.

TECHNICAL DATA

8000RSM Specifications

ConfigurationDual-head
Touch displaysDual 10-inch touchscreens
Tube outside diameterØ6–38 mm & Ø32–100 mm
Tube wall thickness0.4–2.0 mm
Small-head forming torque0–35 N·m
Large-head forming torque15–300 N·m
Torque sensor accuracy0.1% FS
Machine powerApprox. 1 kW
Air supply pressure< 0.69 MPa
Power supply220V ±10%, 50 ±0.2 Hz AC
Tube clamping distance1.5–3× tube diameter beyond sleeve
Electrical protectionPower-loss & leakage protection
Specifications are based on the supplied 8000-RSM-DH brochure.
APPLICATIONS

High-Reliability Tube Systems

The supplied brochure identifies applications including HB5966, AS18280, AS1650 / AS5830, BAC5001-5, ABS1375 and ABS0395 roll-swaged fittings and sleeves. The machine is intended for 28 MPa, 35 MPa and 0.8 MPa systems used in aerospace, space, marine and other high-reliability fields.

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