REALSON TECH • TUBE SWAGING SOLUTIONS

5000RSM

Internal Roll-Swaging Machine

Developed for internal roll-swaging of tube ends to standard fittings, the 5000RSM supports high-reliability sealed tube connections for aerospace, space, marine and other demanding applications.

VIEW SPECIFICATIONS →
5000RSM internal roll-swaging machine
Ø6–Ø38 mmTube outside diameter range
0.4–2.0 mmTube wall thickness
0–35 N·mForming torque
±0.1% FSTorque sensor accuracy
HIGH-RELIABILITY TUBE CONNECTIONS

Built for Controlled, Repeatable Swaging

The 5000RSM is designed for sealed internal roll-swaging connections of aluminum alloy, steel and titanium tubing with standard fittings used in high-pressure systems up to 28 MPa / 35 MPa.

10" Touchscreen HMI

Large touch display provides a clear and efficient operator interface for setup and process control.

Pneumatic Clamping

Automatic fixture clamping and pneumatic expander advance/retract help improve operating efficiency.

Mandrel Follow-Feed

The mandrel advances with the process to support controlled forming during tube-end swaging.

Tooling Compatibility

Compatible with EATON / Harrison tooling and adaptable to other qualified tooling systems.

5000RSM machine three-quarter view
PRODUCTION-READY PLATFORM

Precision Mechanics. Integrated Control.

The machine integrates PLC control, a 10-inch touchscreen, pneumatic clamping and a guided forming mechanism. Moving components are arranged on three guide rails to maintain concentric alignment and reduce tooling marks during operation.

TECHNICAL DATA

5000RSM Specifications

Tube outside diameterØ6–Ø38 mm
Tube wall thickness0.4–2.0 mm
Forming torque0–35 N·m
Torque sensor accuracy±0.1% FS
Machine powerApprox. 1 kW
Air supply pressure< 0.69 MPa
Power supply220V ±10%, 50 ±0.2 Hz AC
Work head1
Tube clamping distance1.5–3× tube diameter beyond sleeve
ProtectionPower-loss & leakage protection
Specifications are based on the supplied 5000-RSM-MIN brochure.
MACHINE DETAILS

Forming Area & Mechanical Design

APPLICATION STANDARDS

Designed Around Aerospace Tube Systems

The supplied brochure lists applications including HB5966, AS18280, AS1650 / AS5830, BAC5001-5, ABS1375 and ABS0395 style roll-swaged fittings and sleeves.

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